Old Cool stuff

The Ironman Costume

Cheesy pose 1. The lights look really good in the dark.

Click here for more pics of the costume in action

http://www.jeffpidgeon.com/uploaded_images/iron-man-final-suit-775052.jpg

For my Halloween costume this year I decided to make an Iron Man Suit :)

I love iron man, he is my idol and is why I got into Mechatronics, Hopefully the costume turns out well

I will post updates here as the build progresses but you can checkout the Flickr feed here

Home made glue (flower and hot water)
Home made glue (flower and hot water) ewww
Back drying - First Layer
Back drying – First Layer

The framework is made from chicken wire shaped to how it want and twisted togeather

PA080017
Front Chest – First Layer
PA080018
Muzby being a cat, mesh’s of arms and legs

Basic wire mesh layouts of the ams and legs

Helmit drying in warm server room - First Layer
Helmit drying in warm server room – First Layer
Helmit drying in warm server room 2 - First layer
Helmit drying in warm server room 2 – First layer
Helmit second layer with outlines for shaping
Helmit second layer with outlines for shaping
Chest and helmit drying -First Layer
Chest and helmit drying -First Layer

Crate of Tui in the back for support

added definitions
added definitions
added shoulder blades
added shoulder blades
Helmet 3rd layer with ear pieces
Helmet 3rd layer with ear pieces
helmet 3rd layer with ear pieces
helmet 3rd layer with ear pieces Muzby being a cat
Muzby getting into everything
Muzby getting into everything again

Back First Paint layer
Back First Paint layer
Helmit First Paint layer
Helmit First Paint layer
Chest First Paint layer
Chest First Paint layer
Arm pieces drying
Arm pieces drying
Chest and Shoulders drying after 3rd coat of paint
Chest and Shoulders drying after 3rd coat of paint
Brother cameron trying out Helmit while playing Fallout 3
Brother cameron trying out Helmit while playing Fallout 3
Right forearm paint drying
Right forearm paint drying
Left forearm paint drying
Left forearm paint drying
First layer of legs
First layer of legs
Thys with deffinitions added
Thys with deffinitions added

Thys first paint with velcro elastic showing.
Thys first paint with velcro elastic showing.
Gloves with touch lights attached.
Gloves with touch lights attached.
Lower legs first paint
Lower legs first paint
Chest and Helmit with light Upgrades, flash on
Chest and Helmit with light Upgrades, flash on
Chest and Helmit with light Upgrades, no flash
Chest and Helmit with light Upgrades, no flash
Two ultrabright LEDs in the eyes I can use these as torches at night :)
Two ultrabright LEDs in the eyes I can use these as torches at night :)
Chest Light with Ultrabright led modifications This is a $2 shop touch light I added 8 ultrabright LEDs to it to give it more of the blue look.
Chest Light with Ultrabright led modifications This is a $2 shop touch light I added 8 ultrabright LED’s to it to give it more of the blue look.
Full view of thys fully painted
Full view of thys fully painted
Full view of thys fully painted
Full view of thys fully painted
Full view of legs fully painted
Full view of legs fully painted
Cheesy pose 1. The lights look really good in the dark.
Cheesy pose 1. The lights look really good in the dark.
Cheesy Pose 3 With Mask On
Cheesy Pose 3 With Mask On

Click here for more pictures of me and friends

In total It was about

  • $40 worth of paint
  • 2 free newspapers
  • 4 cups of flower
  • $15 of Chicken wire
  • $6 for 3 Touch lights
  • $20 for 10 ultra-bright LEDs for eyes and chest R-T mod
  • 30-40 man hours
  • An awesome costume :)

Because I was pressed for time to work on this suit within studying for exams, I had to some

things a little less to the standard that I would have liked.

I want to make the whole suit out of fiberglass and formed plastic, with built in electronics for sound effects and lights etc.

Things I would like to change for MK2

  • Remove shoulder guards from chest so that i can move a little more
  • make leg pieces surround my whole legs
  • get some smaller gloves that fit tighter and paint them a darker red
  • make the mask in two pieces so that the face piece can retract
  • Make abdomen pieces that are flexible
  • Attach the whole suit together so all the pieces are fastened to each other and can rotate freely.

Photos of me in action in the suit

Out in the bars I came second at Motel bar and won $100

At Boogey Wonderland I came first for the Hour and won $40

http://photos-c.ak.fbcdn.net/hphotos-ak-snc3/hs041.snc3/12861_503211031022_212100106_68849_7372456_n.jpg

http://photos-c.ak.fbcdn.net/hphotos-ak-snc3/hs041.snc3/12861_503211240602_212100106_68856_2966277_n.jpg

http://photos-e.ak.fbcdn.net/hphotos-ak-snc3/hs041.snc3/12861_503211345392_212100106_68874_4502981_n.jpg

http://photos-c.ak.fbcdn.net/hphotos-ak-snc3/hs041.snc3/12861_503211350382_212100106_68875_6098267_n.jpg